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Differences Between Cerakote and Hydro-Graphics

 

Cerakote and Hydro-Graphics are two different finishing options that allow for customization, protection and aesthetic upgrading of various parts and materials such as metal, plastic and other composite materials.

Both options offer a wide variety of custom colors and designs that will protect the underlying surface from corrosion, abrasion and wear.

As a result of Cerakote or Hydro-Graphic application, parts and materials will have an enhanced value and appeal compared to bare, original parts.

Both finishing techniques require special equipment and certain knowledge to properly apply the coating or film so for best results should always be applied by a professional.

In the information below, we'll discuss the difference between Cerakote and Hydro-Graphics in a little more detail.


 

Cerakote High Temp Exhaust

CERAKOTE


Cerakote is a ceramic coating that is spray-applied to a surface, creating a durable finish in your desired color, with a thickness of approximately 1 mil. This coating offers excellent resistance against wear, corrosion, and abrasion, and it can also be customized to your preferences. Moreover, Cerakote provides a permanent finish that remains intact for the entire lifespan of the coated part, without chipping, cracking, or peeling. Notably, Cerakote C & V series can withstand high temperatures of up to 1800 °F making extreme temperature applications possible. At Completely Custom Coatings, our process for applying Cerakote involves thorough steps to ensure optimal results. When necessary, we perform complete disassembly, followed by a thorough de-greasing and media blasting to remove any existing coating and promote adhesion. Additionally, we utilize a gassing out technique to draw out any remaining oils from the parts, repeating the process as needed. Once the surface is properly prepared, we apply the Cerakote coating. In cases where it is applicable, we also incorporate freehand graphics or masking, which may involve additional steps. Importantly, our expertise enables us to achieve remarkable camouflage and graphic patterns on most items while maintaining the functionality of moving parts by keeping the coating thickness to a minimum. Cerakote's specialty coatings offer distinct advantages that surpass those of other coatings. We can create effective barriers against electricity and heat, provide dry lubrication and more, where other coatings fall short or fail to deliver the same level of performance.

 

Custom Hydro-graphics

HYDRO-GRAPHICS


Hydro-Graphics is a water transfer printing technique that utilizes the surface of water to transfer a printed design onto an object through water immersion. With this process, we can achieve affordable complex designs on multiple parts for manufacturing and custom applications. The process begins by cutting the printed film to the appropriate size to cover the object being coated. Prior to application, the part undergoes thorough cleaning and de-greasing to ensure proper adhesion of the coating. Next, hydro-graphic paint is applied to the part, promoting the adhesion of the film design. Once the paint has had time to cure, the hydro-graphic film is carefully placed on the water's surface. The water dissolves the PVA film that the design has been printed on, and an activator is sprayed onto the film to liquefy the inks. The part is then gently submerged through the film on the water's surface. After the immersion, the residual PVA needs to be rinsed off before the object is dried. To protect the film, a clear coat is applied and the part is inspected to ensure even coverage and proper adhesion. The hydro-graphic film itself comes in a variety of pre-printed designs, or it can be customized to suit your specific requirements. Hydro-Graphics is commonly used to apply vibrant patterns and designs to various parts and materials. Additionally, it offers heat resistance of up to 325 °F, making it an excellent choice for projects involving components under the hood or in other high-temperature areas.


 



SUMMARY

Cerakote:

  • Ceramic coating applied by spraying onto the surface.

  • Provides a hard, durable finish resistant to wear, corrosion, and abrasion.

  • Customizable in terms of color and design.

  • Offers a permanent finish that won't chip, crack, or peel.

  • Heat-resistance between 500°F to 1800°F.

  • Requires disassembly, de-greasing, blasting, and gassing out for proper application.

  • Can achieve camouflage and graphic patterns while maintaining functionality.

  • Specialty coatings available for electrical barriers, thermal barriers, and dry lubrication.

Hydro-Graphics:

  • Water transfer printing technique using immersion in water.

  • Transfers a printed design onto an object's surface.

  • Part needs cleaning and de-greasing before applying the coating.

  • Customizable designs available, either pre-printed or customized to specific needs.

  • Often used for applying colorful patterns and designs.

  • Heat-resistant up to 325 °F.

  • Requires careful placement of the hydro-graphic film and activation with an activator.

  • Part is submerged through the film and rinsed before drying.

  • Clear coat applied for protection and inspection for even coverage and adhesion.

These points highlight the differences between Cerakote and Hydro-Graphic application methods, durability, customization options, heat resistance, and specific steps involved in the process.


Completely Custom Coatings Office


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